HOMEOWNER SNOWPLOW 700

HOMEOWNER SNOWPLOW 700

S

E

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9

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8/09

Page 2

Page 1

SECTION 9

HOMEOWNER

SNOWPLOW

FOR SERIES 700

PLOW COMPONENTS

PAGE 2 MOLDBOARD ASSEMBLY

PAGE 3 PUSH FRAME ASSEMBLY

PAGE 4 LIFT FRAME ASSEMBLY

PAGE 5 POWER UNIT COVER ASSEMBLY

POLY SNOW DEFLECTOR KIT

PAGE 6 WEAR PLATE KIT

CURB GUARD KITS

PAGE 7 SKID SHOE ASSEMBLY

HYDRAULIC COMPONENTS

PAGE 7 HYDRAULIC OVERVIEW

PAGE 8 POWER UNIT

PAGE 9 HYDRAULIC CYLINDERS

ELECTRICAL COMPONENTS

PAGE 9 JOYSTICK CONTROLLER

PAGE 10 UNDERHOOD WIRING HARNESS

MOTOR SOLENOID

PAGE 11 POWER CABLES

PLOW WIRING HARNESS

PAGE 12 HEADLAMPS

GRILL MOUNT PLATE

MOLDBOARD ASSEMBLY

DWG. NO. 5705B

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

1

2

3

4

5

6

7

8

25011839

25011051

25010694

25011863

060756

25012695

25012190

25011840

7’ Cutting Edge

Cutting Edge Bolt Kit

Extension Spring

Spring Stud

Lock Nut, 5/8-11 Nylon Insert

Moldboard Frame Weldment

Moldboard Blank/Decal Assembly

Decal-Snowplow Removal

1

1

2

2

2

1

1

1

9

10

11

12

13

14

15

16

700-11704

952-002-013

951-005-003

25011684

25010118

950-001-110

952-002-002

951-005-036

Machine Screw 3/8-16 x 1 Slotted Truss Head

Flat Washer 3/8 Inch Stainless Steel

Lock Nut 3/8-16 Mac Lock

Decal-Hiniker

Blade Guide

Hex Head Cap Screw 5/16-18 x 1 Gr. 5

Flat Washer 5/16 Inch

Lock Nut 5/16-18 Mac Lock

12

12

12

1

2

4

2

4

PUSH FRAME ASSEMBLY

DWG. NO. 5706A

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

1

2

3

4

5

6

7

8

9

10

25011864

25011883

25011896

060756

25010797

25011881

25011882

950-004-088

951-005-036

25012630

Push Frame/Decal Assembly

Park Stand Weldment

Spacer Bushing

Lock Nut 5/8-11 Nylon Insert

Tab Lock Pin

Plastic Pad

Rubber Pad

Mach. Screw 5/16-18 x 1 1/2 Slotted Truss Head

Lock Nut 5/16-18 Mac Lock

Drilled Bolt 3/4-10 x 4 Gr. 5

1

1

1

2

1

1

1

2

2

1

11

12

13

14

15

16

17

18

19

950-001-174

951-003-010

956-005-023

953-002-032

035-42033

25010523

25010697

034-00136

953-001-008

Hex Head Cap Screw 3/4-10 x 3 1/2 Gr. 5

Lock Nut, 3/4-10 Nylon Insert

45° Adapter 9/16 ORB X 9/16 JIC

Clevis Pin 3/4 x 3

Cotter Pin 5/32 x 1 1/4

1 1/2 x 10 Cylinder (See Sec. 9, Page 9)

Caution Decal

Slotted Nut 3/4-10

Cotter Pin 3/16 x 1 3/4

2

2

2

2

2

2

1

1

1

LIFT FRAME ASSEMBLY

DWG. NO. 5707

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

25011046

25011668

953-002-031

703-00209

952-001-007

950-001-089

950-003-070

951-005-003

25010050

25010918

25010919

952-002-007

030-16042

951-005-036

25010410

25011230

25010275

25010274

25010276

950-011-042

25011581

25010524

953-002-032

Frame Weldment

Power Unit (See Sec. 9, Page 8)

Clevis Pin 3/4 x 2

Klik Pin

Lock Washer 3/8 Inch

Hex Head Cap Screw 3/8-16 x 3/4 Gr. 5

Carriage Bolt 3/8-16 x 2 Gr. 5

Lock Nut 3/8-16 Mac Lock

Light Bracket Weldment

LH Light Assembly, 5-Pin (See Sec. 9, Page 12)

RH Light Assembly, 5-Pin (See Sec. 9, Page 12)

Flat Washer 5/8 Inch

Carriage Bolt 5/16-18 x 1 Gr. 5

Lock Nut 5/16-18 Mac Lock

Handle Weldment

Vinyl Cap

Short Tie Rod

Long Tie Rod

Slider

Hex Head Cap Screw 5/16-18 x 3/4 Nylon Dri-Lock

1 1/2 x 9 ORB Cylinder (See Sec. 9, Page 9)

1 1/2 x 8 ORB Cylinder (See Sec. 9, Page 9)

Clevis Pin 3/4 x 3

1

1

2

1

2

2

4

4

2

1

1

3

2

3

1

1

1

1

2

2

1

1

1

23

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

035-42033

25010114

25010390

25010389

950-001-309

951-003-009

950-001-310

951-003-010

952-004-003

950-001-142

25011045

25011044

25011053

033-12013

25011885

25011884

25011886

950-001-113

952-002-005

956-005-022

Cotter Pin 5/32 x 1 1/4

Spacer

RH Lower Link

LH Lower Link

Hex Head Cap Screw 1/2-13 x 4 Gr. 5

7/8” Thread Length

Lock Nut 1/2-13 Nylon Insert

Hex Head Cap Screw 3/4-10 x 4 1/4 Gr. 5

1 1/4” Thread Length

Lock Nut 3/4-10 Nylon Insert

Machine Bushing 25/32 x 1 1/4 x .075

Hex Head Cap Screw 1/2-13 x 3 1/2 Gr. 5

RH Upper Link

LH Upper Link

Upper Link Spacer

SAE Flat Washer 3/4 Inch

Bushing

Stop Plate

Stop Plate Tab

Hex Head Cap Screw 5/16-18 x 3/4 Gr. 5

Flat Washer 1/2 Inch

90o Adapter 9/16 ORB x 9/16 JIC

4

1

1

1

1

2

2

2

2

1

1

1

1

1

1

1

1

1

3

1

POWER UNIT COVER ASSEMBLY

DWG. NO. 4215

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

1

2

3

4

25011070

25011073

25011072

25010717

Cover Assembly

Clevis

Clevis

Compression Spring

1

2

1

2

5

6

7

8

25011071

950-003-036

952-002-011

060954

Rod

Carriage Bolt 1/4-20 x 3/4 Gr. 5

Flat Washer 1/4 Inch

Lock Nut 1/4-20 Nylon Insert

2

2

2

2

POLY SNOW DEFLECTOR KIT

25011789 Poly Snow Deflector Kit

DWG. NO. 5761

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

1

25011794

8’ Snow Deflector Extrusion

1

2

25011793

Bolt Box Snow Deflector

1

WEAR PLATE KIT

25012587 Wear Plate Kit

DWG. NO. 6331

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

1

2

25012588

950-003-058

Wear Plate Weldment

Carriage Bolt 1/2-13 x 1 3/4 Gr. 5

2

4

3

4

952-001-004

951-001-007

Lock Washer 1/2 Inch

Hex Nut 1/2-13

4

4

CURB GUARD KITS

25011695 Curb Guard Kit - Standard

25012726 Curb Guard Kit With Wear Bars

DWG. NO. 5486

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

1

2

3

4

25011712

25011713

950-003-025

952-001-004

RH Curb Guard - Standard

LH Curb Guard - Standard

Carriage Bolt 1/2-13 x 2 Gr. 5

Lock Washer 1/2 Inch

1

1

4

4

5

6

7

951-001-007

25012722

25012723

Hex Nut 1/2-13

RH Curb Guard With Wear Bar

LH Curb Guard With Wear Bar

4

1

1

SKID SHOE ASSEMBLY

DWG. NO. 5780

25011487 Skid Assembly

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

1

2

3

25011478

25010319

25010049

Cast Iron Skid Shoe

Klik Pin

1” Skid Spacer

1

1

3

4

5

25010048

952-004-071

1/2” Skid Spacer

Machinery Bushing

1

4

HYDRAULIC OVERVIEW

DWG. NO. 5710

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

1

2

3

4

25011668

956-005-022

956-005-023

957-010-005

Power Unit (See Sec. 9, Pg. 8)

90o Adapter 9/16 ORB x 9/16 JIC

45o Adapter 9/16 ORB x 9/16 JIC

Hydraulic Hose Assembly 1/4 x 32”

1

4

2

3

5

6

25011581

25010524

25010523

1 1/2 x 9 Cylinder (See Sec. 9, Pg. 9)

1 1/2 x 8 Cylinder (See Sec. 9, Pg. 9)

1 1/2 x 10 Cylinder (See Sec. 9, Pg. 9)

1

1

2

POWER UNIT

25011668 Power Unit

DWG NO. 3502B

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

25010239

033-12007

950-001-099

25010332

25010244

25010221

25010334

25010214

25010236

25010549

25010220

25011654

25011920

25011667

25011917

25010544

25010992

25010542

25010230

25010337

25012673

25010228

Pump Assembly

SAE Flat Washer 5/16 Inch

Hex Head Cap Screw 5/16-24 x 2 3/4 Gr. 5

Inlet Plumbing Kit

Plumbing Elbow

Filter

Pump O-Ring Kit

Coupling

O-Ring

Return Tube

Plumbing Magnet

Release Valve Kit, Double Spade Coil

Release Valve Kit, Double Spade W/ Ground Wire

Solenoid Coil, Double Spade

Solenoid Coil, Double Spade W/Ground Wire

Cartridge Release Valve

O-Ring Kit

Flow Control Valve

Motor 12V DC

Motor Brush Kit

Ground Stud

Check Valve Assembly

1

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

25010477

25010241

25010330

25010518

950-004-071

25010436

25010240

25010217

25010235

25010335

25010533

950-004-114

950-004-113

952-004-080

25010336

25010519

25012636

25012637

25012639

25010333

25010541

Check Valve O-Ring Kit

Spring & Ball Assembly

Adjustable Relief Valve Kit

Adjustable Relief Valve O-Ring

Machine Screw #12-24 x 1/2 Hex Washer Head

Decal - Fill Line

Plastic Tank

Plastic Breather

Pin 1/8 x 1/4

Directional Valve O-Ring Kit

U-Valve Assembly

Socket Head Cap Screw W/Thread Lock 1/4-20 x 2 1/8

Socket Head Cap Screw W/Thread Lock #12-24 x 2 1/2

Lock Washer 1/4 x .363 O.D.

Crossover Relief Valve Kit

Crossover Relief Valve O-Ring

Shim

Spring

Mount Block With O-Ring

Directional Valve Coil Kit

Coil

1

1

1

1

4

1

1

1

3

1

1

2

2

4

2

2

2

2

2

2

2

HYDRAULIC CYLINDERS

25010523 1 1/2 x 10 Cylinder

25011581 1 1/2 x 9 Cylinder

25010524 1 1/2 x 8 Cylinder

DWG. NO. 5711

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

1

2

25010464

25010016

Seal Kit

Seat Ring

1

1

3

4

25010017

25010018

Guide Ring

Packing Nut

1

1

JOYSTICK CONTROLLER

DWG. NO. 5925

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

1

2

3

36014020

39108005

39302141

Joystick Striaght Plow W/Replaceable Switch

Hook & Loop Assembly

Decal, Straight Plow Joystick, 2 Sided

1

1

1

4

5

36014019

36716033

Replaceable Switch Assembly

Gasket

1

1

UNDERHOOD WIRING HARNESS

DWG. NO. 3935A

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

1

2

3

38813034

38350010

031-30078

Underhood Snowplow Cable Assembly

(Includes Relays & Fuse)

Headlight/Accessory Relay

S-Tap Screw #8-18 x 1/2 Slotted Hex Head

1

3

3

4

5

6

7

39207031

38610104

38400012

39107001

10 Amp Fuse

Sealed Wire Tap Connector

Cover Fuse Holder

Foam Grommet 4” Long

1

3

1

1

MOTOR SOLENOID

DWG. NO. 6559

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

1

2

38350015

950-005-004

Motor Solenoid, Sealed

Hex Washer Head Self Tapping Screw 1/4-20 x 1/2

1

2

3

38813012

Solenoid Cable, Red

1

POWER CABLES

DWG. NO. 5342

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

1

2

38812008

38813007

Battery Power Cable - Snow Plow

Battery Power Cable - Truck 6 Ft.

1

1

3

38813066

Battery Power Cable - Truck 9 Ft.

1

PLOW WIRING HARNESS

DWG. NO. 5567

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

1

38813036

External Cable Assembly - Snow Plow

1

2

38813069

Ground Wire

1

HEADLAMPS

DWG. NO. 3893

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

1

2

3

4

25010918

25010919

25010727

25010728

25010729

25010730

LH Light Assy (5 Pin Connector)

RH Light Assy (5 Pin Connector)

Head Lamp Bumper

Head Lamp Rim

Head Lamp Swivel Kit

Head Lamp Lens

4

1

1

1

5

25010731

N/A

N/A

Head Lamps Lens Gasket

Sealed Beam - HP6545 12VDC

4.00” x 6.50” (100 mm x 165 mm)

Rectangular Hi/Lo (65W/45W)

Turn Signal/Park Bulb One #1157 Heavy Duty Double Contact 32/3 C.P.

1

1

1

GRILL MOUNT PLATE

DWG 3900A

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

REF.

NO.

PART

NUMBER

DESCRIPTION

QTY.

1

2

3

4

5

25010512

25011037

700-10904

951-003-014

950-004-076

392-010-010

Complete Mount Plate Kit (Items 1-10)

Clamp

Machine Screw #6-32 x 1” Slotted Pan Head

Lock Nut #6-32 Nylon Insert

Machine Screw #10-24 x 1 1/2” Slotted Pan Head

Lock Nut #10-24 Nylon Insert

1

1

5

2

2

6

7

8

9

10

950-004-033

36716025

367-001-011

25010278

36716002

Machine Screw #6-32 x 1/2” Slotted Pan Head

Nylon Lanyard 8”

Cable Tie 14”

Plug Mount Plate

Dust Cap

4

1

4

1

2